Energy-Saving and Intelligent Equipment for the Steel and Metallurgical Industries
Anshan Metal Co., Ltd. introduces advanced intelligent technology to the steel, petroleum, and metallurgical industries, offering innovative support that achieves nearly 90% capacity utilization. Our solutions minimize resource waste and promote environmentally-friendly practices, guiding enterprises towards modernization.
By upgrading traditional asynchronous motors to servo motors and implementing our newly developed PLC control system, we can visually display the specific usage status of each piece of equipment. This comprehensive approach addresses all industrial energy waste issues.
Applicable Areas
- Steel production lines
- Bar production lines
- Pipe production lines
- Fan sector
- Sheet production lines
- Pump sector
Our clientele spans the globe, including countries such as Turkey, Poland, Russia, and Italy.
Technical Advantages
1. Motor Upgrade**: Replacing original three-phase asynchronous motors with servo motors, servo drives, and sensors.
2. Oil Pump Retention**: Existing oil pumps remain unchanged.
3. Consistency in Operation**:
- Operational habits remain the same.
- Hydraulic pipeline configuration remains unchanged.
- Control methods remain the same.
- Pressure and flow rates remain unchanged.
Post-Energy Saving Benefits
- Significant Energy Savings**: Achieve 30%-70% energy reduction, making a substantial impact on energy efficiency.
- Environmental Noise Reduction**: Reduce oil temperature by approximately 10°C, saving cooling water, and lowering noise levels by about 20 decibels.
- Low Maintenance Costs**: Decrease maintenance costs for motors and oil pumps, extend the lifespan of hydraulic seals, and reduce the frequency of oil replenishment and changes.
- **Strong Adaptability**: Excellent overload capacity, capable of withstanding twice the rated torque load, making it particularly suitable for scenarios involving instantaneous loads and rapid startups.
Improved Equipment and Energy Savings Rates
- Hydraulic station of tube end thickening machines: 80.24%
- Preheating furnace/tube billet/cooling bed/finishing hydraulic station: 52.3%
- Steelmaking/bar/pipe production line hydraulic station: 45.16%
- Heat treatment/tube processing/pipe rolling mill hydraulic station: 59.56%
- Quenching furnace/casing line/hydraulic press/necking hydraulic station: 48.55%
- Heating furnace/cooling bed hydraulic station: 64.74%
- Forging machine/billet machine/punching machine hydraulic station: 90.35%
- Tilting machine hydraulic station: 42%
(Ongoing improvements are being made to other hydraulic stations, including cooling bed, fixed-length shears, double-sided shears, thickening machine, temperature straightening, cold rolling APL in-out, and finishing hydraulic stations.)
Conclusion
Anshan Metal Co., Ltd.'s commitment to energy-saving and intelligent technology is transforming the steel, petroleum, and metallurgical industries. Our innovative solutions enhance energy efficiency, promote sustainable practices, reduce environmental impact, and support the modernization of industrial enterprises worldwide.
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